_{25th November, 2024}

Process Engineer – Greater Louisville Area (Indiana)
  
Summary

The Process Engineer will play a critical role in optimizing production processes, ensuring product quality, and driving continuous improvement initiatives. This position requires a strong technical background in engineering, with a focus on process optimization, lean manufacturing, and problem-solving. The ideal candidate will possess a proven track record of implementing innovative solutions to enhance operational efficiency and reduce costs.

Key Functions & Responsibilities of the Process Engineer

• Develop and implement standard operating procedures and work instructions.
• Design, develop, and modify production processes, products, and equipment to optimize efficiency and meet customer specifications.
• Utilize Six Sigma tools and other problem-solving methodologies to identify and address root causes of process issues.
• Develop and maintain process documentation, including PFMEAs and work instructions.
• Ensure adherence to quality standards and SPC requirements.
• Collaborate with cross-functional teams to resolve issues and improve processes.
• Ensure compliance with safety, environmental, and ISO 14001 regulations.
• Implement Lean manufacturing principles, including 5S.
• Lead and manage new product launches and capital projects.
• Develop equipment layouts, manufacturing processes, and detailed cost estimates.
• Oversee the work of external contractors and vendors.
• Support program management activities, including quoting, design, procurement, and production implementation.
• Analyze process data to identify opportunities for improvement.
• Implement continuous improvement initiatives to optimize plant performance.
• Maintain equipment and ensure optimal utilization.
• Procure spare parts and equipment upgrades.
• Troubleshoot and resolve process-related issues.
• Support the development of technical skills within the team.
• Maintain accurate engineering documentation and records.
• Support tooling modifications and PPAP processes.
• Provide training and support for new product launches.
• Collaborate with quality teams to address quality issues.
• Participate in safety and environmental initiatives.

• Bachelor's degree in Mechanical or Electrical Engineering.
• 2-5 years of experience in a manufacturing environment.
• Strong understanding of lean manufacturing principles and Six Sigma methodologies.
• Experience with process optimization, problem-solving, and root cause analysis.
• Proficiency in statistical analysis and data interpretation.
• Strong technical skills, including CAD and software proficiency.
• Excellent communication and interpersonal skills.
• Ability to work independently and as part of a team.
• Experience with robotic controls (ABB, Fanuc, Motoman) and PLC/HMI systems (Allen Bradley, Siemens) is preferred.
• Knowledge of polymer extrusion, spunbond, or non-woven textile processes is a plus.